Thermal Systems Aerodynamicist

Tesla is seeking an exceptional engineer with a strong understanding of aerodynamic design to strengthen the Thermal Systems group. Thermal management is a key factor in many of the attributes that make Tesla vehicles redefine the automotive world. To achieve fast charging, unrivaled range, ludicrous performance, exceptional cabin comfort and low running costs relies on a deep understanding and careful manipulation of the underlying physical principals.

You will be responsible for developing the fluid dynamics aspects of our ground-breaking powertrain thermal management and HVAC systems in a fast-paced multi-disciplinary environment. Your expertise will be applied to everything from the high-level system layout and performance scoping, to the detailed aerodynamics of flow distribution, pump impellers and fan blades, noise reduction, particulate and gas filtration, water management, heat exchangers, and more.

What You'll Do

• An ability to apply fundamental aerodynamic principals to quickly and effectively solve open-ended problems
• Identify opportunities to improve the performance of existing systems
• Drive novel designs through initial concept, surfacing, analysis and optimization and validation
• Supporting mechanical designers in determining manufacturing feasibility and into production

What You'll Bring

• Strong understanding of turbulent and laminar flows, attached and separated flows, vortex dynamics and other flow behaviors
• Strong understanding of the strengths, weaknesses and limitations of the tools that are used for aerodynamic development including CFD and testing
• Excellent engineering fundamentals and use of hand calculations to make quick decisions or validate simulation/test results
• Ability to evaluate designs at a system level and choose/develop the best metrics to make decisions
• Knowledge of advanced surfacing tools to draw high quality CAD aerodynamic surfaces
• Experience in various types of CFD simulations including RANS, LES, VOF, DEM, CHT and their derivatives
• MATLAB and/or Python experience for building physics-based 1D models
• Working knowledge of automotive thermal systems, including radiators, condensers, fans, HVAC units
• Working knowledge of occupant comfort/physiology, psychrometrics and heat transfer
• Bachelor's Degree in Mechanical Engineering, or equivalent

Compensation and Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D, short-term and long-term disability insurance
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program

Expected Compensation: $92,720 - $206,520/annual salary + cash and stock awards + benefits. Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.