Automation and Instrumentation Engineer
Qualdoc
Date: 1 day ago
City: Petersburg, VA
Contract type: Full time

Job Title: Automation and Instrumentation Engineer
Location: Petersburg, VA
Job Type: Direct Hire
Salary: $80,000 - $120,000 (Depending on Experience)
Job Description:
The Automation & Instrumentation (A&I) Engineer is responsible for rolling mill automation, troubleshooting major failures, software backup, research, development, improvement, and testing of electrical/electronic components, equipment, and systems. This role works closely with production and maintenance personnel, as well as management, to ensure continuous operation and improvement of equipment and processes. The A&I Engineer reports to the Maintenance General Foreman.
Primary Responsibilities:
Location: Petersburg, VA
Job Type: Direct Hire
Salary: $80,000 - $120,000 (Depending on Experience)
Job Description:
The Automation & Instrumentation (A&I) Engineer is responsible for rolling mill automation, troubleshooting major failures, software backup, research, development, improvement, and testing of electrical/electronic components, equipment, and systems. This role works closely with production and maintenance personnel, as well as management, to ensure continuous operation and improvement of equipment and processes. The A&I Engineer reports to the Maintenance General Foreman.
Primary Responsibilities:
- Lead initiatives to improve HMI based on operational needs
- Enhance automation stability and address system delays
- Identify and implement opportunities for increased throughput and improved instrumentation reliability
- Develop and optimize alarm reporting for operators and maintenance teams
- Collect, analyze, and report asset performance while implementing efficiency improvements
- Provide recommendations for major equipment modifications, renovations, and replacements
- Support planning and scheduling processes for maintenance downtime and outages
- Participate in failure analysis for maintenance and operational issues
- Assist in the development and execution of annual action planning
- Education: BS in Electronics, Networking, Automation, or Electrical Engineering, or equivalent work experience
- Experience: 5 years of relevant experience, with preference for steel industry background
- Strong knowledge of AC/DC controls and motors
- Experience programming PLCs in a manufacturing setting
- Solid understanding of computer programming and software development
- Ability to troubleshoot equipment problems and perform complex system tests
- Proficiency in MS Office, SAP, IBA, and CAD
- Willingness to work in both office and field settings
- Ability to translate operator requests into actionable automation tasks
- Advanced programming experience with: GE Innovation Series Controllers, Toshiba NV Controllers, RX3i Controllers, GE Genius Block I/O Networks, IBA Analytical Tools, Siemens S7/TIA
- Commissioning systems expertise
- Knowledge of A/C motor tuning and high/medium voltage GE & ABB drives
- Familiarity with networking, including Cisco switching/router configuration
- Strong troubleshooting and problem-solving skills
- Ability to communicate effectively with operators, maintenance, and leadership teams
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