Manufacturing Engineer

DYWIDAG stands as a global leader in construction and infrastructure technology that works with government authorities, asset owners, construction companies, and design offices to support their infrastructure projects. We have expanded into over 50 countries worldwide and continue to keep infrastructure safe and secure every single day.

We are seeking a skilled and detail-oriented Manufacturing Engineer to join our team in a dynamic post-tensioning and geotechnical support systems. This role is responsible for developing, implementing, and optimizing manufacturing lines and processes to improve safety, quality, efficiency, and cost-effectiveness in the production of post-tensioning and geotechnical support systems. Oversees capital projects for both insourcing and upgrading current production lines.

Essential Functions

Process Development & Optimization:

• Design, implement, and refine manufacturing processes for efficient manufacturing of fabricated steel components and assemblies.
• Analyze production workflows and identify areas for improvement using Lean, Six Sigma, or other continuous improvement methodologies.
• Develop and maintain standard operating procedures (SOPs) and work instructions.
• Develops detailed operating cost model of production cells.
  
  

Tooling & Equipment

• Specify, design, and procure to support efficient and safe production.
• Develops plans to ensure equipment reliability and uptime, including finding and developing maintenance vendors and personnel.
• Responsible for maintaining production line details and drawings across all facilities.
  
  

Quality & Compliance

• Work closely with Quality Assurance to ensure products meet industry standards (e.g., PTI, ACI, ASTM).
• Investigate and resolve manufacturing defects and non-conformances.
  
  

Project Management

• Lead or support capital improvement projects, including layout changes, new equipment installations, and process upgrades.
• Coordinate with cross-functional teams including design, procurement, and production.
  
  

Data & Reporting

• Obtain data and report on key performance indicators (KPIs) such as cycle time, machine up-time, DIFOT, and throughput.
• Use data analytics to drive decision-making and report findings to leadership.
  
  

Required Education And Experience

• Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or a related field.
• 3+ years of experience in a manufacturing environment, preferably in the steel fabrication, machining. And assembly.
• Certification in Lean Six Sigma (Green Belt of higher).
• Strong understanding of manufacturing processes, materials, and quality standards.
• Proficiency in 3D CAD software (e.g., SolidWorks, AutoCAD) and ERP Systems.
• Strong knowledge of welding, machining, and metal forming processes.
• Familiarity with Lean Manufacturing, Six Sigma, and root cause analysis tools.
• Excellent problem-solving, communication, and teamwork skills.
• Experience with post-tensioning systems or structural steel fabrication.
• Knowledge of OSHA and other safety regulations in a heavy manufacturing environment.
  
  

Travel Requirements

• Willing to travel to other DYWIDAG facilities in North America as required to be successful in this role.
  
  

Physical Demands

• Must be able to stand and walk for extended periods on the production floor.
• Regularly required to bend, reach, and lift up to 40 lbs.
• Comfortable working in a manufacturing environment with exposure to noise, dust, and varying temperatures.
• Ability to wear required PPE, including steel-toed shoes, safety glasses, hard hat, and hearing protection.