Senior Software Controls Engineer at Machine Solutions Inc.

About Us:

Machine Solutions is the premier provider of advanced equipment and services for the medical device, biopharmaceutical, and blood- and plasma-collection industries. We support our customers’ needs and growth by delivering quality and value through a wide breadth of products. Machine Solutions provides proprietary mechanical solutions to a variety of complex process, testing and device design challenges. Our equipment has become the industry standard for stent crimping, balloon catheter pleating and folding, catheter braiding and medical device manufacturing applications. As a pioneer in radio frequency technology, the company has continued to develop advancing technology for thermal forming, molding and welding plastic for medical manufacturing, biopharmaceutical, and blood- and plasma-processing applications. Our experienced team of engineers has been instrumental in automating manual processes that enable our customers to increase production volumes and profit margins, and we believe in providing a superior customer experience by designating resources to a dedicated aftermarket team that is always ready to provide technical service and process support. Machine Solutions is privately owned by BW Forsyth Partners, a Barry-Wehmiller company.

BW Forsyth Partners is the investment arm of multibillion-dollar global manufacturing and engineering consulting firm Barry-Wehmiller. Established in 2009, BW Forsyth Partners blends Barry-Wehmiller’s unparalleled legacy of value creation and people-centric culture development with keen investing experience to help companies realize their true potential. With a focus limited to areas known well, BW Forsyth Partners seeks to partner with leadership teams to acquire small- to middle-market companies in the capital and component equipment, and professional services sectors. In each of our operating companies, BW Forsyth Partners deploys operational improvements and strategy development without compromising the autonomy, strategic vision and entrepreneurial spirit of their leadership teams.

Job Description:

Senior Software Controls Engineer

Location: Flagstaff, AZ - THIS IS NOT A REMOTE POSITION

Employment Type: Full-Time

Salary Range: $98K - $112K

Apply by: December 31, 2025

Why Join Machine Solutions?

• Work on cutting-edge automation and control systems for medical device manufacturing.
• Be part of a collaborative, innovative-driven team.
• Enjoy a supportive culture that values professional growth and diversity.
• Competitive compensation and benefits.
  
  

Role Overview

As a Senior Software Controls Engineer, you will design, develop, and implement electrical control systems and software for complex medical device processing equipment. This role involves:

• Developing control algorithms and PLC programs.
• Creating software for data transmission and debugging.
• Leading small to medium-sized projects and mentoring team members.
• Collaborating with cross-functional teams and interfacing with customers.
  
  

Key Responsibilities

• Serve as a subject matter expert in electrical systems and control software.
• Design and validate new products and improve existing ones.
• Integrate electrical, mechanical, and software components seamlessly.
• Drive innovation and process improvements for efficiency and cost-effectiveness.
  
  

Qualifications

• Education: Bachelor’s in Electrical Engineering or related field.
• Experience: 5 to 7 years in controls engineering; medical device or capital equipment experience preferred.
• Skills:
• Advanced expertise in Omron, Allen-Bradley, Beckhoff automation systems.
• Strong PLC programming and HMI development skills.
• Proficiency in C# and Visual C++ software development.
• Ability to troubleshoot multidisciplinary systems.
  

Additional Details

• Travel: Up to 10%
• Work Environment: Office near manufacturing facility; occasional floor visits with PPE.
• Equal Opportunity Employer: We value diversity and encourage all qualified candidates to apply.
  
  

To Apply Now: Click Here

At Barry-Wehmiller we recognize that people come with a wealth of experience and talent beyond just the technical requirements of a job. If your experience is close to what you see listed here, please still consider applying. We know that our differences often can bring about innovation, excellence and meaningful work—therefore, people from all backgrounds are encouraged to apply to our positions. Please let us know if you require reasonable accommodations during the interview process.

Barry-Wehmiller is an equal opportunity employer. M/F/D/V This organization uses E-Verify.

Applicants may be subject to pre-employment screening which may include drug screening, reference checks, employment verifications, background screening and/or skills assessments.

Company:

Machine Solutions, Inc.