Controls Engineer – CNC & Manufacturing Automation at HTC Global Services

Controls Engineer – CNC & Manufacturing Automation

Job Summary

We are seeking an experienced Controls Engineer to support manufacturing operations in a high-volume production environment, with a primary focus on gear machining. The ideal candidate will have strong hands-on experience with CNC systems, PLC controllers, industrial automation, robotics, and troubleshooting manufacturing equipment.

Key Responsibilities

• Develop and implement improvements to control systems and manufacturing equipment using Factory Information Systems (FIS) data.
• Lead problem-solving activities to resolve equipment performance issues.
• Troubleshoot machinery, robotics, automation systems, controls, and equipment downtime.
• Coordinate resources to identify root causes, validate solutions, and implement corrective actions.
• Support the integration of control systems with manufacturing IT systems, including Factory Information Systems (FIS), Error Proofing, QWX, and QTS.
• Monitor equipment cycle times using plant monitoring software.
• Review and coordinate equipment and project installations.
• Reprogram equipment to support engineering changes and process improvements.
• Maintain program backups for machinery and automation systems.
• Program new installations involving automation, machinery, material handling equipment, and robotics.
• Assist in training manufacturing personnel and plant electricians.
• Participate in equipment safety reviews and risk assessments.

Required Qualifications

• Minimum 5 years of experience as a Controls Engineer.
• Strong hands-on CNC experience.
• Experience working in a high-volume manufacturing or production environment.
• Experience with PLC controllers, including Siemens, Rexroth, or Allen-Bradley.
• Knowledge of CNC systems, software systems, and industrial controls.
• Experience troubleshooting manufacturing machinery and automation equipment.
• Familiarity with Microsoft Office applications, including Excel, PowerPoint, and Outlook.
• Strong leadership, interpersonal, communication, and team-building skills.
• Ability to collaborate with maintenance teams, vendors, and other manufacturing process team members.
• High School Diploma or GED.

Preferred Qualifications

• Experience supporting gear machining or gear manufacturing operations.
• Bachelor's degree.
• Experience with robotics and computer vision.
• Knowledge of Lean Manufacturing and Six Sigma methodologies.
• Experience with 8D, 5 Why, and corrective action methodologies.
• Familiarity with Lean tools, including 5S, Kanban, Poka-Yoke, and Value Stream Mapping.
• Knowledge of UL508A requirements and NFPA 79 standards.
• Experience with Siemens Step 7 and TIA Portal programming and troubleshooting.
• Experience with Siemens Power Line and Solution Line configuration and programming.
• Experience troubleshooting Fanuc controls and CNC systems.

Work Arrangement: Fully Onsite

What Makes HTC A Great Place To Build Your Future

HTC Global Services wants you to join our team. Come build new things with us and advance your career. At HTC Global, you’ll collaborate with experts, work alongside clients, and be part of high-performing teams driving success together. You’ll have long-term opportunities to grow your career and develop skills in the latest emerging technologies.

At HTC Global Services, our employees have access to a comprehensive benefits package. Benefits can include Group Health (Medical, Dental, and Vision), Paid Time Off, Paid Holidays, 401(k) matching, Group Life and Disability insurance, Professional Development opportunities, Wellness programs, and a variety of other perks.

Our success as a company is built on inclusion and diversity. HTC Global Services is committed to providing a workplace free from discrimination and harassment, where every employee is treated with dignity and respect. We celebrate differences and believe that diverse cultures, perspectives, and skills drive innovation and success. HTC is an Equal Opportunity Employer and a proud National Minority Supplier. We seek to empower each individual, fostering an environment where everyone feels valued, included, and respected.